Reconcile queue state on startup, remove age-based staleness check

On boot, query Coder for running workspaces and re-adopt them into the
active queue. This prevents 409 conflicts after restarts and ensures
callbacks still work for in-flight tasks.

On 409: only delete stopped/failed workspaces. Running workspaces are
adopted — never killed based on age.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>

src/index.ts

@@ -84,6 +84,11 @@ if (maintenanceRepos.length > 0) {
 // Start
 // ---------------------------------------------------------------------------
 
+// Reconcile queue state with Coder before accepting traffic
+queue.reconcile().catch((err) =>
+  console.error("[startup] reconcile failed:", err),
+);
+
 serve({ fetch: app.fetch, port: config.port }, (info) => {
   console.log(`SDLC Orchestrator listening on :${info.port} (concurrency: ${concurrency})`);
 });

src/queue.ts

@@ -35,6 +35,34 @@ export class TaskQueue {
     this.concurrency = concurrency;
   }
 
+  /**
+   * Reconcile in-memory state with Coder on startup.
+   * Re-adopts any running workspaces so callbacks and dedup work correctly.
+   */
+  async reconcile(): Promise<void> {
+    const workspaces = await this.coder.listWorkspaces();
+    const runningStatuses = ["starting", "running", "started"];
+
+    for (const ws of workspaces) {
+      if (!runningStatuses.includes(ws.latestBuildStatus)) continue;
+
+      // Only adopt workspaces that match our naming pattern: {taskType}-{repo}-{issue}
+      const parts = ws.name.match(/^(.+?)-(.+?)-(\d+)$/);
+      if (!parts) continue;
+
+      this.active.set(ws.name, {
+        workspaceId: ws.id,
+        workspaceName: ws.name,
+        startedAt: new Date(), // approximate — we don't know the real start time
+      });
+      console.log(`[queue] reconciled: adopted workspace "${ws.name}" (status: ${ws.latestBuildStatus})`);
+    }
+
+    if (this.active.size > 0) {
+      console.log(`[queue] reconcile complete: ${this.active.size} active workspace(s) adopted`);
+    }
+  }
+
   /** Build a dedup key for a task. */
   static key(task: TaskRequest): string {
     return `${task.taskType}-${task.giteaRepo}-${task.issueNumber}`;

src/services/coder.ts

@@ -51,33 +51,27 @@ export class CoderClient {
     );
 
     // Handle 409 conflict — workspace with this name already exists.
-    // This happens when the orchestrator restarts and loses in-memory state.
-    // Only delete if the workspace is old (>30 min) or stopped/failed.
-    // If it's young and running, it may be mid-task — skip to avoid data loss.
+    // This can happen if the orchestrator restarted and lost in-memory state.
     if (res.status === 409) {
       const existing = await this.findWorkspaceByName(name);
       if (!existing) {
         throw new Error(`Coder 409 but workspace "${name}" not found — possible race condition`);
       }
 
-      const ageMs = Date.now() - new Date(existing.createdAt).getTime();
-      const ageMin = Math.round(ageMs / 60_000);
       const stoppedStatuses = ["stopped", "failed", "canceled", "deleted"];
-      const isStopped = stoppedStatuses.includes(existing.latestBuildStatus);
-      const isStale = ageMin > 30;
-
-      if (isStopped || isStale) {
+      if (stoppedStatuses.includes(existing.latestBuildStatus)) {
+        // Workspace is done — safe to replace
         console.log(
-          `[coder] workspace "${name}" already exists (age: ${ageMin}m, status: ${existing.latestBuildStatus}) — deleting and retrying`,
+          `[coder] workspace "${name}" exists but ${existing.latestBuildStatus} — deleting and retrying`,
         );
         await this.deleteWorkspace(existing.id);
         await new Promise((resolve) => setTimeout(resolve, 5000));
         return this.createWorkspace(task);
       }
 
-      // Workspace is young and still running — don't kill it
+      // Workspace is still running — adopt it, don't kill it
       console.log(
-        `[coder] workspace "${name}" is active (age: ${ageMin}m, status: ${existing.latestBuildStatus}) — skipping creation`,
+        `[coder] workspace "${name}" is still ${existing.latestBuildStatus} — adopting existing workspace`,
       );
       return { id: existing.id, name: existing.name };
     }
@@ -127,6 +121,36 @@ export class CoderClient {
     }
   }
 
+  /**
+   * List all workspaces owned by the authenticated user.
+   * Used at startup to reconcile in-memory state with Coder.
+   */
+  async listWorkspaces(): Promise<
+    Array<{ id: string; name: string; latestBuildStatus: string }>
+  > {
+    const res = await fetch(
+      `${this.baseUrl}/api/v2/workspaces?q=owner:me`,
+      {
+        headers: { "Coder-Session-Token": this.token },
+      },
+    );
+
+    if (!res.ok) return [];
+
+    const data = (await res.json()) as {
+      workspaces: Array<{
+        id: string;
+        name: string;
+        latest_build: { status: string };
+      }>;
+    };
+    return (data.workspaces ?? []).map((w) => ({
+      id: w.id,
+      name: w.name,
+      latestBuildStatus: w.latest_build?.status ?? "unknown",
+    }));
+  }
+
   async findWorkspaceByName(name: string): Promise<{
     id: string;
     name: string;